Case Studies

At Ex Industries, we don’t just supply explosion-proof and hazardous-area equipment — we distribute safe, reliable solutions trusted by oil & gas, chemical, petrochemical, pharmaceutical, food & beverage, and mining facilities around the world.

Below are some of our recent projects, showing how we help clients achieve:

  • ATEX & IECEx compliance

  • Reliable operation in Zone 1, Zone 2, Class I Division 1/2 areas

  • Custom engineering for harsh environments

  • Faster installation and reduced downtime

  • Long-term operational safety

Each case study provides a clear view of the challenge, solution, and results.

Custom Explosion-Proof Control Panel for Offshore Oil Rig – Norway

Location: North Sea, Norway
Certification Required: ATEX Zone 1 / IECEx
Products Delivered:
  • Explosion-Proof Control Panel

  • Stainless Steel Enclosure

  • Cable Glands & Accessories

The Challenge

The client needed a fully customized explosion-proof control panel for a hazardous offshore environment with extreme weather conditions and limited installation space.

Our Solution

Ex Industries engineered a compact stainless-steel ATEX Zone 1 panel designed to:

  • Handle high vibration

  • Resist corrosion from seawater

  • Maintain stable operation in freezing temperatures

  • Integrate with the rig’s existing SCADA system

The Result
  • 100% compliance with ATEX & IECEx requirements

  • Delivered on time despite short lead time

  • Zero safety incidents after installation

  • Reduced maintenance cost for the client

Explosion-Proof LED Lighting Upgrade – Chemical Plant, Texas

Client Industry: Chemical Production
Location: Houston, Texas (USA)
Certification: Class I Division 1 & Division 2
Products Delivered:
  • Explosion-Proof LED Lights

  • Cable Glands

  • Junction Boxes

The Challenge

The facility was using outdated halogen fixtures with high heat output and frequent failures, causing safety concerns and high energy consumption.

Our Solution

We supplied energy-efficient explosion-proof LED luminaires with:

  • Longer lifespan (50,000+ hours)

  • Corrosion-resistant aluminum body

  • Instant start in hazardous atmospheres

  • Low power consumption

The Result
  • 62% reduction in energy usage

  • Improved visibility and worker safety

  • Reduced downtime and maintenance

  • Fully compliant with Class I Div 1 standards

Hazardous Area Cable Gland Upgrade – Petrochemical Plant, UAE

Client Industry: Petrochemical
Location: Abu Dhabi, UAE
Certification: ATEX / IECEx
Products Delivered:
  • Brass & Stainless Steel Cable Glands

  • Barrier Glands

  • Accessories

The Challenge

The plant needed high-performance cable glands for cable sealing and mechanical retention in Zone 1 areas exposed to high heat and corrosive chemicals.

Our Solution

Ex Industries provided ATEX-certified barrier-type glands offering:

  • Perfect gas-tight sealing

  • Excellent chemical resistance

  • High temperature stability

  • IP66/67 protection

The Result
  • Improved safety for all motor and panel installations

  • No moisture ingress issues

  • Long-term stability in harsh desert conditions