Explosion-Proof Enclosures by Ex Industries — Uncompromising Safety for Hazardous Locations

Explosion-Proof Enclosures by Ex Industries — Uncompromising Safety for Hazardous Locations

When safety, performance, and reliability are critical, Ex Industries stands at the forefront of explosion-proof enclosure manufacturing. Designed for hazardous locations, our Class I, Division 1 Enclosures and Class II, Division 1 Enclosures provide robust protection against ignition, corrosion, and environmental damage — ensuring safe electrical operation in the world’s most demanding industrial environments.

From offshore oil rigs to chemical processing plants, our explosion proof enclosures and flameproof housings are trusted by engineers and safety professionals worldwide.

What Are Explosion-Proof Enclosures?

Explosion-proof enclosures (sometimes called flameproof enclosures) are heavy-duty junction boxes designed to contain internal explosions caused by electrical faults, arcs, or sparks.

In hazardous areas where flammable gases, vapors, or dust are present, these enclosures prevent internal explosions from spreading to the surrounding atmosphere — protecting both personnel and infrastructure.

Each Ex Industries enclosure is engineered to perfection — combining durable materials, precision-machined threads, and advanced sealing technology to deliver maximum safety.

Built for Class I and Class II Hazardous Locations

Ex Industries manufactures enclosures for both Class I, Division 1 (gas) and Class II, Division 1 (dust) environments — meeting or exceeding all ATEX, IECEx, UL, and CSA certification standards.

Class I, Division 1 Enclosures:
Designed for facilities where flammable gases or vapors are present under normal operation — such as oil refineries, gas plants, and offshore platforms.

Class II, Division 1 Enclosures:
Built for areas with combustible dust (such as metal, grain, or chemical dust) in normal operating conditions — common in pharmaceutical, food processing, and mining industries.

With Ex Industries, you get enclosures that are certified, reliable, and built to perform — even under the harshest environmental conditions.

How Explosion-Proof Enclosures Work

An explosion proof enclosure works by safely containing any explosion that might occur inside.

If a spark ignites gas or dust inside the box, the pressure and heat of the explosion are contained within the enclosure body. Specially designed flame paths allow gases to escape slowly and cool before reaching the outside air — preventing ignition of the external atmosphere.

That’s why Ex Industries uses precisely machined joints, reinforced walls, and high-strength materials in every product.

Precision Engineering for Maximum Safety

Every Ex Industries enclosure undergoes strict quality control and performance testing.

Key features include:

  • Flameproof (Ex d) construction for high-risk areas
  • Ingress Protection (IP66/IP67) for water, dust, and debris resistance
  • Corrosion-resistant stainless steel or aluminum housing
  • Custom drilling and tapping for ex proof cable glands, thread adapters, and reducers
  • Temperature and pressure tested for long-term durability

Our engineering team ensures that each product delivers absolute safety in line with IEC/EN 60079-1 and UL 1203 standards.

Materials and Design Options

Ex Industries offers explosion-proof and flameproof enclosures in a wide range of materials and configurations to meet your exact needs:

  • 🧱 Cast Aluminum Enclosures – Lightweight, corrosion-resistant, and ideal for chemical and marine applications.
  • 🔩 Stainless Steel Enclosures – Ultimate durability and heat resistance for long-term use.
  • ⚙️ Custom Machined Housings – Designed for complex systems requiring multiple cable entries and control components.

Each enclosure is fully compatible with our Hazardous Location Cable Glands, Adapters & Reducers, Conduit Drains, and Safety Barriers, ensuring complete system integration.

Applications Across Industries

Our Class I Division 1 and Class II Division 1 Enclosures are used in industries where explosive atmospheres are a daily reality:

  • Oil & Gas Processing Plants
  • Offshore Drilling Rigs
  • Chemical and Petrochemical Refineries
  • Pharmaceutical Manufacturing
  • Food & Beverage Processing
  • Grain Mills and Storage Facilities
  • Power Generation Plants
  • Marine & Shipbuilding Industries

Wherever there is risk, Ex Industries provides protection that performs.

Explosion-Proof vs. Flameproof Enclosures

While often used interchangeably, there’s a technical difference between explosion-proof and flameproof designs:

Explosion-Proof Enclosures are typically built to UL/NEMA standards for the U.S. and Canada, rated for Class I, Division 1 hazardous locations.

Flameproof (Ex d) Enclosures meet IEC/ATEX standards used internationally, offering equivalent protection for Zone 1 and Zone 2 hazardous areas.

At Ex Industries, we manufacture both — ensuring you get the right solution, no matter where your operation is located.

Standards & Certifications

Our enclosures are fully certified and compliant with global hazardous area standards:

  • ATEX Directive (94/9/EC) – European compliance for explosive atmospheres
  • IECEx Certification – Global acceptance for explosion protection
  • UL & CSA Listed – North American approval
  • EN 60529 (IP Ratings) – Dust and water ingress protection
  • NEMA Ratings (4X, 7, 9) – Corrosion and moisture resistance
  • EN 60079 Series – Intrinsically safe, flameproof, and increased safety standards

When you install Ex Industries enclosures, you’re guaranteed certified performance — no compromises.

Product Range: Explosion-Proof and Hazardous Area Enclosures

We manufacture a wide range of Ex Enclosures, each designed for specific hazardous environments:

  • Explosion Proof Junction Boxes
  • Ex d Flameproof Enclosures
  • Ex e Increased Safety Enclosures
  • Control & Instrumentation Panels
  • Pushbutton & Switch Boxes
  • Custom Hazardous Location Cabinets
  • Purge and Pressurization Enclosures
  • Blast Resistant Enclosures

All models are compatible with Hawke Cable Glands, ATEX Cable Glands, and Ex Proof Cable Glands — ensuring full system compatibility across your installation.

Protection Ratings (NEMA & IP)

Each enclosure is rated for harsh conditions:

  • NEMA 4X: Protection from corrosion, windblown dust, rain, and splashing water.
  • NEMA 7/9: Certified for Class I & II hazardous environments.
  • IP66/IP67: Dust-tight and protected from heavy seas or temporary immersion.

This ensures your enclosure performs flawlessly — even under the most extreme weather or industrial conditions.

Integrated Solutions from Ex Industries

Our enclosures form part of a complete hazardous area solution, working seamlessly with other Ex Industries products:

  • Hazardous Location Cable Glands
  • Safety Barriers & Intrinsic Safety Relays
  • Ex Proof Lighting Fixtures
  • Adapters & Thread Reducers
  • Purge Systems and Z Purge Units
  • Ex Proof Boxes Electrical
  • Explosion Proof Connectors and Panels

This integrated design approach ensures total system integrity and simplifies installation across all hazardous zones.

Advantages of Choosing Ex Industries Enclosures

  • Certified Explosion Containment – Protects personnel and equipment
  • Long-Term Durability – Built from corrosion-resistant materials
  • Wide Range of Configurations – Customizable to any environment
  • Compliant Worldwide – Certified for ATEX, IECEx, UL, and CSA
  • Full Integration – Works with all Ex-rated components and cable glands
  • Engineered Excellence – Designed and tested by global explosion-proof specialists

At Ex Industries, safety is engineered into every detail.

Custom Engineering and Design Support

Our team provides custom-built explosion proof solutions to match your project specifications.

We can design and manufacture:

  • Custom mounting plates for relays or safety barriers
  • Pre-drilled cable entries for ex proof cable glands
  • Temperature-tested housings for extreme climates
  • Certified documentation for regulatory compliance

From concept to installation, Ex Industries supports every step of your hazardous area project.

Global Compliance and Quality Assurance

All Ex Industries enclosures undergo rigorous testing to guarantee performance in Ex Zones, Class I Div 1, and Class II Div 1 areas.

Our QA process includes:

  • Pressure & Flame Path Testing
  • IP and NEMA Verification
  • Thermal and Vibration Testing
  • Material Integrity Analysis
  • Electrical Safety Inspection

That’s why Ex Industries is recognized globally as a trusted explosion proof enclosures manufacturer.

Connect with Ex Industries

For detailed specifications, product datasheets, and custom orders, visit:
👉 Ex Industries Official Website

Follow us on social media for product updates and certifications:
🔹 Facebook
🔹 Crunchbase
🔹 ZoomInfo
🔹 Bloomberg

Final Thoughts

Explosion-Proof Enclosures are the backbone of hazardous area safety — and Ex Industries delivers the industry’s most advanced, certified, and customizable solutions.

Whether your site operates in Class I, Division 1 gas zones or Class II, Division 1 dust zones, our flameproof Ex d enclosures guarantee compliance, reliability, and performance.

With Ex Industries, you’re not just installing a box — you’re investing in a safety system engineered for excellence.